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3 interdecks and 2 end UV dryers * DriveTronic feeder * Pile board with a separate ramp being screwed-down on the floor * Feeder head with 4 separating suckers, 6 forwarding suckers * 4 separating suckers for bulky paper (enclosed in separate package) * 4 separating suckers for convex and concave piles (enclosed in separate package) * Suction-belt feed table with stainless, antistatic structured surface, with 2 suction belts and two-chamber vacuum system * Electronically controlled sheet slow-down to ensure optimum sheet arrival speed at the front lays * Roller arm with rolls and brushes on the suction-belt feed table (can be adjusted to the format from the ErgoTronic console) * Format presetting from ErgoTronic console * Motorized pile side edge alignment +/- 25 mm * 2 side blowers * Front-edge pile height sensing convertible to rear-edge pile height sensing * Motorized feeder head height adjustment, in case of front-edge pile height sensing automatic height adjustment of the feeder head * Electromechanical multiple-sheet detection with adjustment monitoring * Continuous, stepless pile lifting with automatic adjustment to substrate thickness * Antistatic equipment for pile rear-edge separating air of the feeder head * Skew-sheet correction at the feeder head during productionINFEED * Swing arm gripper system operating from below accelerates the sheet for transfer to a single-size feed drum * Photoelectric front lay sensors * Central adjustment of the head stop height * Front lays from below, parallel +1/-0.5 mm and diagonal +1/-0.5 mm correction of gripper margin * Vacuum side lays, automatic format setting from ErgoTronic console * Optical skew-sheet sensors * Mechanical foreign-body excluder * Touch display with shortcut keys for important functions PRINTING UNIT * Substructure cast in a single piece for high torsional rigidity * Cylinders run in play-free multiple-row cylindrical roller bearings * Corrosion-resistant surface finish of plate, blanket and impression cylinders for high surface hardness * Pneumatic impression ON/OFF * Pressure setting / adjustment of substrate thickness impression cylinder - blanket cylinder at ErgoTronic console * Register setting from ErgoTronic console, lateral +/- 1.5 mm, circumferential +/- 1.0 mm, diagonal +/- 0.12 mm * Diagonal register achieved by "inclination" of the transfer drums * Plate cylinder / blanket cylinder run in bearer contact * Plate cylinder can be set away from the blanket cylinder to run off-bearer by means of scale handwheels * Divided rear plate clamping bars * Automated plate change (SAPC) * "Print clean" function for specific stripping of the remaining ink from plate and blanket * Blanket clamping for pre-railed blankets * Air-blast box before the printing zone to prevent sheets slapping against the blanket cylinder, air settings adjustable and storable at the ErgoTronic console* Gripper pads and tips in impression cylinders and transfer systems can be replaced individually * Grippers of impression cylinders and transfer systems fine-adjustable, gripper closure cam-controlled * Universal gripper system, no adjustments required to accommodate changes in substrate thickness for the whole substrate range * Central lubrication for the most important lubrication points * Front plate clamping bar with register pin system (distance between register holes 780 mm) * Venturi sheet guiding plates underneath transfer drums, all air settings adjustable and storable at the ErgoTronic console * Monitored sprinkling of the gear train running in sealed gearbox with filtered oil DAMPENING UNIT * Oscillating rider roller on the dampening form roller * Rider roller underneath the dampening form roller * Differential drive to eliminate hickeys, activated/deactivated from ErgoTronic console during production * Level sensor in the damping solution pan * Damping solution pan can be removed for cleaning purposes without any tools * Pan roller can be skewed * Pan roller can be thrown-off pneumatically at press stop from ErgoTronic console (stand-by position) * Adjustment of pan roller speed from ErgoTronic console * Pan roller speed controlled in line with the press speed, acceleration curve can be set at the ErgoTronic console * Connection of inking and dampening unit can be set from ErgoTronic Console * Damping solution conditioning desk-type device with digital temperature control & display * Overdamping at the delivery and from ErgoTronic console INKING UNIT * ColorTronic ink fountain with 35 ink keys each 30 mm wide * Carbide-tipped metering elements (ink keys), without actual contact to the ink duct roller * Ceramic-coated ink duct roller, continuously rotating * Ink duct roller speed controlled in line with the press speed, acceleration curve can be set at the ErgoTronic console * Ink feed timing, controllable from ErgoTronic console, ink feed roller blocking can be activated/deactivated at the ErgoTronic console and the printing unit* Ink roller separation at impression OFF, function can be turned on/off at the ErgoTronic console * Ink form roller oscillation adjustable +/- 17 mm * Oscillation timing, continuously adjustable at the printing unit during production * Oscillating distributors (Rilsan-covered) prepared for inking unit temperature control * Individual engaging/disengaging of inking units from ErgoTronic console, rollers stand still * 4 ink form rollers * Activation/Deactivation of ink form roller oscillation at the rollers * Roller wash-up blade can be engaged/disengaged pneumatically COATING UNIT * Chamber blade system (positioned on the delivery side of the coating unit) for constant and even coating application * Hydropneumatic blade pressure control ensures constant contact pressure * IVL-Sensor (Intelligent Viscosity Logic) for varnish level control and viscosity-dependent pump control * Universal clamping bar for blankets and coating plates * Automated coating form change with pneumatic clamping and fixing of the plate * Clamping and roll-out fixture ensuring anilox roller exchange in a very short period of time * Lightweight anilox rollers (about 26 kg) ensuring fast and user-friendly replacement * Cylinders run in play-free multiple-row cylindrical roller bearings * Corrosion-resistant surface finish of varnish form and impression cylinders for high surface hardness * Pneumatic impression ON/OFF from ErgoTronic console * Pressure setting / adjustment of substrate thickness impression cylinder - varnish form cylinder at ErgoTronic console * Pressure between anilox roller and varnish form cylinder can be set at the coating unit * Register setting from ErgoTronic console: lateral +/- 1.5 mm, circumferential + 2.0 mm and diagonal +/- 0.12 mm * Varnish supply by means of electric diaphragm pumps (720l/h) GALLERY * Ergonomically designed gallery on operating and drive side AIR SUPPLY * High-pressure compressor and cold-air dryer for pneumatic control system * Compressors underneath the gallery on the drive side SAFETY EQUIPMENT * Safety equipment of the press complying with the currently applicable European safety standards. ERGOTRONIC CONSOLE * Uninterruptible power supply to enable controlled press shutdown in case of power supply failure * Operating system MS Windows * 19" TFT touchscreen * ColorTronic ink metering with ink profile display at console and monitor * Day-light illumination 5000°K * Sheet inspection desk with adjustment for angle of inclination * Extensive control console menus and programs for the press and peripheral equipment * KBA PressSupport Sheetfed with Internet connection (alternatively via modem) for remote maintenance and software updates * Background memory for the preparation of the following job during running production * Hard disk for job storage and management * Network preparation for external data storage or for reading-in presetting data * USB port for external data storage * Issue of a maintenance schedule for all the maintenance services being necessary at the press (print-out of the schedules only possible in combination with LogoTronic or LogoTronic Professional)ACCESSORIES * Oil drip pans * Operating and special tools * Underlay foils for blanket and plate cylinders (mounted) * Lubricant set (incl. gear oil up to the first oil change) * Operating instructions * Pneumatic plate bending deviceVARIDAMP alcohol dampeningUltrasonic double sheet control |
